BP-294E
THE CANADIAN FORESTRY
SECTOR:
AN INDUSTRIAL AND TECHNOLOGICAL PROFILE
Prepared by:
Odette Madore, Economics Division
Jean-Luc Bourdages, Science and Technology Division
April 1992
TABLE
OF CONTENTS
INTRODUCTION
STRUCTURE
AND OUTPUT OF THE INDUSTRY
A.
Structure
B.
Production
C.
Employment
D.
Exports
INDUSTRY
SITUATION
A.
Supply Problems
B.
Trade-Related Factors
C.
Technological Profile
RESEARCH
AND DEVELOPMENT
R&D
FUNDING AND PERFORMANCE IN FORESTRY
THE
TECHNOLOGICAL EVOLUTION OF THE FOREST INDUSTRY
CONCLUSION
SELECTED
BIBLIOGRAPHY
THE CANADIAN
FORESTRY SECTOR:
AN INDUSTRIAL AND TECHNOLOGICAL PROFILE
INTRODUCTION
Canada has a total land
area of 997 million hectares, nearly half of which is covered by forest.
Canadian forests represent 10% of the worlds forested area. Some
244 million hectares of forested area in Canada can be used for logging
and can produce commercially exploitable stands. Eleven percent of this
productive forest land is owned by the federal government, approximately
80% by the provinces and the rest by private owners, namely individuals
and corporations.
The sheer magnitude of Canadian
forest lands explains the large-scale commercial forest harvesting in
this country. The forest industry has been a powerful driving force in
the Canadian economy for several decades. The growth of the forestry industry
has stimulated the development of other manufacturing and service industries.
On the one hand, its products supply many other sectors of the economy,
such as residential construction, furniture-making, printing and publishing.
On the other hand, the forestry industry is also a major consumer of energy,
chemicals, transportation services, machinery and processing and control
systems.
However, Canadas forest
industry is currently in a difficult situation. The recession and an unfavourable
exchange rate are threatening the financial viability of many businesses.
This situation limits the options in terms of investment in capital and
equipment projects, modernization of mills and state-of-the-art technology,
and the industry is being forced to restructure quickly.
In addition to the cyclical
problems encountered by the industry, the long-term viability of Canadas
forest sector is also threatened by two other factors: economical supplies
of quality wood are becoming increasingly scarce because forestry management
is still inadequate; and the Canadian forestry industry is in danger of
being overtaken on the international market by competitors who have been
able to take advantage of new technology. While foreign mills are producing
high value-added products, many Canadian companies are still dependent
on primary product markets with their shrinking profit margins. Canada
finds itself in a disastrous situation vis-à-vis its main competitors,
because its businesses have not taken advantage of technological opportunities
to increase their efficiency and diversify their production.
This paper provides a general
overview of the Canadian forest industry, describing its structure, output
and current difficulties. It also presents a technological profile of
the industry and its prospects, particularly with respect to research
and development (R&D). It identifies the major sector players, lists
the funding they receive and highlights the industrys technological
shortcomings, which may to some extent explain the current problems.
STRUCTURE
AND OUTPUT OF THE INDUSTRY
A.
Structure
The Canadian forest industry
encompasses a wide range of activities, from timber harvesting to the
manufacture of a variety of wood and paper products. As shown in Table
1, it comprises four main sectors: forestry services, logging, wood industries,
and paper and allied industries. Over the years, the forest industry has
diversified its products and services to achieve the wide range shown
in Table 1. Some sectors of the forest industry are particularly well
integrated. For example, most paper and all newsprint is currently produced
in mills that both make the pulp and process it into paper products; a
number of paper mills also own their own sawmills. However, there is less
integration in the wood products sector, where small secondary conversion
companies frequently purchase wood from large primary conversion plants.
Table 1
Structure of Canada's Forest Sector
Industry
Classification |
Commodity
Classification |
Forestry Services
Reforestation services
Forest protection services
Forestry nursery services
|
|
Logging
Firms harvesting logs and pulpwood
Firms delivering logs and pulpwood to mills
|
Primary Wood
Products
Logs and Bolts
Pulpwood
Poles, pilings, fence posts
Fuelwood
Wood chips
|
Wood Industries
Sawmills and planing
mills
Shingle and shake mills
Veneer and plywood mills
Sash, door and other millwork
Wooden boxes and pallets
Coffins and caskets
Other wood industries
|
Wood-Fabricated
Materials
Lumber
Shingles and shakes
Veneer
Plywood
Particleboard
Waferboard
Other: Sash, door
Kitchen cabinet
Bathroom vanity
Box, pallet
Coffins
|
Paper and Allied
Industries
Pulp mills
Newsprint mills
Paperboard mills
Other paper mills
Asphalt roofing
Paper box and bag
Other converted paper
|
Wood Pulp and
Paper Products
Wood pulp
Newsprint
Other paper and paperboard:
Book and writing
Fine tissue and sanitary wrapping
Paperboard
Converted paper
Building paper and board
|
Source: Forestry Canada,
Forestry Facts, May 1990, p. 21.
Forestry activities are
concentrated in three provinces: British Columbia, Quebec and Ontario.
As Table 2 shows, these three provinces specialize in different forest
products. British Columbia accounts for 51% of logging and for 45% of
the wood industry activity. The pulp and paper industry is more active
in Quebec and Ontario, which together account for 62% of activity in this
sector.(1) In addition, forestry
is a vital component of many regional economies. Nearly 350 Canadian communities
rely on logging and wood processing for their main source of income.
Table 2
Regional Breakdown of the Forestry Industry
|
Atl.
|
Que.
|
Ont.
|
Prairies
|
B.C.
|
Canada
|
Number of
Establishments
Logging
Wood industries
Paper and allied industries
Forestry-dependent communities
Direct jobs (in thousands)
|
1,476
342
45
57*
33 |
2,735
1,218
218
126
110 |
1,727
926
330
41
84 |
606
391
60
21
21 |
4,036
763
65
103
99 |
10,580
3,640
718
348
347 |
* Excludes figures
for Prince Edward Island.
Source: Forestry Canada,
The State of Forestry in Canada, 1990 Report to Parliament, p.
11-15.
Some regions are dependent
solely on the forest industry for their development so that rationalization
of operations and mill restructuring have a major impact on the local
economy. For example, the closure of the Canadian Pacific Forest Products
(CPFP) plant in Trois-Rivières implies a loss of some 1,500 jobs, representing
a total annual payroll of approximately $50 million. Because of the multiplier
effect, the adverse economic impact of this mill closure on the region
could be even greater.(2)
B.
Production
Figure 1 shows the
industrys contribution to the countrys economic activity.
The forest industry as a whole is a major contributor to the economic
and social development of this country, representing on average 3.4% of
the Canadian GDP between 1975 and 1991.(3)
This figure was 3.1% in 1991, with wood industries accounting for 0.9%,
paper and allied industries for 1.6%, and forestry services and logging
for 0.6%. The proportion of GDP generated by the forestry sector in 1991,
however, was the same as in 1982, the lowest level in several decades.
Figure 1
Source: Statistics Canada,
CANSIM Division and Library of Parliament.
The newsprint sector has
been particularly hard hit by the current recession, the second in less
than ten years. The Canadian Pulp and Paper Association (CPPA) estimated
total industry losses for 1991 at $1.5 billion, compared to the $265 million
loss posted during the 1982 recession.(4)
Some analysts believe that newsprint producers will not come out of this
downturn for several months because of production over capacity across
North America. According to their estimates, about 10% of newsprint machines
will cease operation or be converted in 1992. They argue that the industry
must eliminate some of its production capacity if the pulp and paper sector
is to be turned around.(5)
Some mill closures have already been announced: the Cascades pulp mill
in Port-Cartier and its pulp division in Jonquière; the Donohue mill in
Matane; the Abitibi-Price fine paper mill in Thunder Bay; the Fraser market
pulp mill in Atholville; and the CPFP mill in Trois-Rivières.
Other companies have decided
to reduce their production capacity. For example, CPFP decided to cease
operation of two paper machines at its plant in Dalhousie, New Brunswick.
Macmillan Bloedel, the largest forestry company in British Columbia, has
not only trimmed its production capacity but has also announced that it
is contemplating participating in the construction of a newsprint recycling
plant in California, on the grounds that such an investment would be more
cost-effective than importing old newspapers and recycling them in Canada.
Fletcher Challenge Canada Ltd., the second-largest forestry company in
British Columbia has decided to scale back its investments in Canada and
transfer some of its operations to the United States, where production
costs are lower.(6)
C.
Employment
In 1991, the industry employed
some 299,000 workers. Of this figure, 38% were in the wood products sector,
41% in the paper and allied industries sector, 16% in logging and 5% in
forestry services.(7) Through
its links with other economic sectors, the forest industry has also generated
a large number of indirect jobs. If all direct and indirect jobs are taken
into consideration, the forest industry is one of the main employers in
Canada. It is estimated that in 1989 forestry created one out of every
14 jobs in Canada, or 7% of the labour force.(8)
As can be seen in Figure 2,
employment in the Canadian forest industry has remained relatively stable
over the past two decades. Business cycles are primarily responsible for
employment fluctuations in the industry. For example, the recession of
the early 1980s was responsible for a 15% drop in employment. After 1982,
the return to previous job levels in the industry was attributable to
economic growth and strong export markets. In particular, the number of
jobs in the wood and paper industries increased significantly between
1985 and 1989. Between 1989 and 1990, however, the level of employment
in the forestry industry dropped by nearly 9%. In addition, the recession
led to several more thousand job losses in 1991. Forestry Canada estimates
that approximately 20,000 jobs were lost; this is a drop of more than
6% from 1990. The lumber and pulp and paper sectors, where employment
decreased by 9% and 7% respectively, were particularly hard-hit. The layoffs
affect both small sawmills and large pulp and paper mills in every region
of the country.
Traditionally, the forest
industry has attempted to fight recessions by curtailing production and
temporarily laying off workers. Industry losses in 1991 were so severe,
however, that some analysts believe that a massive restructuring of the
industry will be necessary. Some workers in the industry who lost their
jobs will probably never get them back.
D.
Exports
Canada is one of the leading
exporters on international forest product markets. It is the largest producer
of newsprint (31%) the second-largest paper pulp producer (16%) and ranks
third in the production of softwood lumber (16%). Canada also exports
more processed forest products than any other country. The United States,
which buys 65% of our exports, is our largest customer, followed by the
European Economic Community (15%) and Japan (11%).(9)
Forest industry exports
in 1990 were worth $22 billion, or 16% of all Canadian exports. Since
Canada imports very few forest products, the forest industry posts a very
large trade surplus, higher than the combined trade balance for agriculture,
fishing, mining and energy.
Figure 3 shows changes in
forest product exports since 1975; their value is expressed in constant
1986 dollars. Nearly half of all the forest products made in Canada are
exported. The main forest product exports are wood pulp, newsprint and
softwood lumber. These three products accounted for more than 75% of the
total value of exports in 1990. However, the value of exports has declined
since 1988 because of factors such as the fall in newsprint prices stemming
from the increase in North American production capacity, the decline in
housing starts in the United States, the increase in the value of the
Canadian dollar and the general downturn in the world economy.
Source: Forestry Canada,
7 January 1992.
Source: Forestry Canada, 7 January
1992.
INDUSTRY
SITUATION
The preliminary data for
1991 show that the forestry industry as a whole has been hard-hit by the
current recession. The pulp and paper sector is proving to be particularly
vulnerable to the vagaries of the economy. The problems and closures in
this important sector are also affecting logging and the wood industries,
however, because of the integrated nature of the operations of some companies.
Some estimate that when a paper mill shuts down, four or five sawmills
could face a similar fate.
Exchange rate fluctuations
are another decisive factor in the sectors competitiveness. The
rise in the value of the Canadian dollar relative to the US dollar has
had a major negative impact on exports of forest products. Some analysts
even believe that the $0.87 Canadian dollar in 1991 resulted in losses
of between $60 and $100 a tonne, depending on the category of forest product.(10)
Raw material supply problems,
fluctuations in world demand and technological applications are some of
the factors that can affect the forest industrys performance. The
problems of the Canadian forest industry clearly do not stem solely from
the current recession; they are also structural.
A.
Supply Problems
The supply of forest resources
has been and will continue to be a key factor in the growth of the wood
processing industry. In recent decades, however, inadequate forest management
has upset the supply of forest resources and led to higher wood prices.
Commercially exploitable stands are located further and further from existing
mills and consequently wood that can be economically harvested is becoming
increasingly rare. Furthermore, stocks of high quality wood, such as large-diameter
hardwood logs, have already dropped considerably. Since reforestation
is a new concern of the forest industry, manufacturers must now go long
distances to obtain the raw materials they need. This in part explains
the rise in wood prices since the early 1980s. The increase in the price
of Canadian wood also reflects higher stumpage fees in a number of provinces.
The forest industrys
shortage of raw materials is aggravated by problems with insects, disease
and fire. Forestry Canada estimates that, every year, fire, insects and
disease ravage a volume of wood equivalent to the volume harvested.(11)
But the forests that replace those destroyed by natural disasters are
often less satisfactory; they do not always regenerate with sought-after
species, their density is often lower and they may prove to be less resistant
to insects and disease.
Current productivity of
Canadian forests is 60% lower than that of Swedish forests and is also
lower than that of American forests. Canadas comparative advantage
in the forest industry, which stems from the abundance of the forest resource
in this country, could be eroded if we do not manage to maintain an adequate
supply level.
This problem can be solved
through proper forest management measures, however. On the whole, forest
regeneration and technological advances permitting more effective use
of our forest resources or easier access to a currently less-accessible
stands are just some of the factors that will influence the supply of
wood and the growth of the forestry sector in Canada.
B.
Trade-Related Factors
Since the industry exports
a large proportion of its production, it is extremely vulnerable to fluctuations
in world demand. The newsprint sector is a striking example of this vulnerability.
U.S. demand largely determines the size of the Canadian newsprint sector,
but 43% of newsprint consumed by the United States currently comes from
American paper mills. This is twice the 1985 figure and this trend is
likely to continue.(12)
Newspaper sales in the United States are also losing steam. U.S. demand
for Canadian newsprint will therefore probably increase only slightly
in the coming decade. The costs of our paper mills will also likely increase
further because some U.S. states are demanding a minimum content of recycled
fibres in their newsprint.
The competitiveness of the
Canadian paper sector vis-à-vis foreign paper mills has also deteriorated.
The current capacity of paper machines in Canada is lower than that of
American and Scandinavian machines. It is true that Canadian paper mills
are several decades old. In Quebec, for example, approximately two-thirds
of paper machines have been in operation for more than 60 years. The productivity
of Canadian paper mills is therefore lower than that of their competitors.
For example, it costs $122 in labour to produce a tonne of paper in eastern
Canada, but only $80 in the southern United States.(13)
This discrepancy would seem to be attributable more to the age of the
machines than to differences in wages.
The other sectors of the
forest industry that are highly export-oriented are experiencing similar
problems. Some sectors realize few economies of scale because of the small
size of companies, while other sectors are at a disadvantage vis-à-vis
competitors whose forest resources are more abundant, of better quality
and more varied than Canadas. In addition, many of the mills in
Canada are not using the most modern equipment.
Even the forest industry
sectors that export little still face stiff international competition.
The output of those sectors that primarily supply the domestic market
usually follows the general trends in economic growth. However, because
these sectors are frequently fragmented and made up of small firms, they
have a low scale of production, putting them at a disadvantage with their
foreign competitors in terms of productivity, economic return and marketing
opportunities.
It should also be pointed
out that international trade in some forest products has long been subject
to protectionist policies. This is particularly true of converted wood
and paper products and high value-added products. The gradual elimination
of tariffs under the Canada-U.S. Free Trade Agreement will therefore lead
not only to new opportunities because it will give us access to the vast
American market, but also to a rationalization of operations and restructuring
in some sectors of the industry. Tariffs on a range of forest products
will be totally eliminated by January 1993.
C.
Technological Profile
In general, wood processing
plants in Canada are older and therefore less technologically sophisticated
than those of our competitors in the United States, Finland and Sweden.
For example, Canadas millwork sector (doors, windows, kitchen cabinets,
etc.) is less automated and less mechanized than that of the United States.
Similarly, most Canadian hardwood sawmills are small operations that do
not use the most up-to-date high-speed, electronically controlled equipment.
Other sectors have been
better able to integrate the new technologies into their production processes.
For example, the wood shingles sector uses hydraulic splitters and automatic
splitter guides, thereby reducing the number of operations per production
line and resulting in productivity gains. For some product lines, the
converted paper industry imports its production machinery and is currently
using the latest equipment. Canadian manufacturers R&D initiatives
are limited to market needs and are aimed specifically at improving products
and processes rather than at conducting basic research. In the pulp and
paper sector, the adoption of new pulp production techniques (such as
thermo-mechanical and chemi-thermo-mechanical pulp) has made it possible
to substitute, in part, wood chips from sawmill waste for logs. The use
of such techniques provides for a better use of forest resources and reduces
the cost of processing. Softwood sawmills, for their part, earned an international
reputation for their state-of-the-art techniques in the 1970s. However,
the technological trend is moving toward the Scandinavian industry, which
is using micro-electronic processing equipment to optimize the yield from
saw logs and the value of products.
Technology in the forest
industry has changed rapidly over the last few decades and new or modernized
plants are much more efficient than those still using antiquated equipment.
A number of new processing and production techniques are available throughout
the world and many innovations are the subject of technology transfers.
However, a large number of Canadian companies are small operations that
do not have sufficient capital to acquire new innovations. Furthermore,
a number of firms feel that the investments required to modernize their
facilities would not be cost-effective at the present time. Since the
modernization and restructuring of mills is not as advanced in Canada
as in some competing countries, productivity has not increased at the
same pace. This is the case for many firms in the wood and pulp and paper
sectors. Moreover, machinery, tools and state-of-the-art equipment frequently
come from foreign suppliers in Germany, the United States, Great Britain
and Italy, who carry out the R&D.
In order to remain competitive,
the forestry sector will have to keep pace with state-of-the-art technology.
Conducting R&D is one of the ways of meeting this challenge. The following
section provides a detailed description of the R&D efforts of the
Canadian forest industry.
RESEARCH
AND DEVELOPMENT
In Canada, forest sector
R&D is carried out by the private sector, by cooperative laboratories,
by the federal and provincial governments and by universities. Each of
the players has its own R&D strong points. Generally speaking, basic
research is conducted in universities and government laboratories, whereas
applied research is carried out by cooperative research institutes. Developing
new techniques is essentially the responsibility of equipment suppliers,
while product development is primarily the responsibility of forest companies.
At the federal level, the
largest contributor to forestry R&D is Forestry Canada. The Department
operates six regional centres devoted to R&D activities linked to
environmental problems and forestry management in the respective regions.
These regions are: the Pacific and the Yukon, the Northwest, Ontario,
Quebec, the Maritimes, and Newfoundland and Labrador. The Department also
operates two institutes which focus on pan-Canada forestry issues. The
following is a list of the principal research activities as well as the
budgets allocated to each project category for the 1990-1991 fiscal year:(14)
Forestry environment.
This category includes areas such as the impact of forestry practices
and environmental pest control; the impact of atmospheric pollutants
and climatic change on forests; plant and forest ecology; techniques
for fertilizing forested areas; reforestation; forest productivity;
species yield; experimental plantings; silvicultural systems and forest
biomass. Nearly $12 million has been allocated to this activity.
Improvement of wood
supply (protection). This activity
involves conducting a survey of pests and tree diseases and analyzing
the effects of forest fires on the wood supply and on forest ecosystems.
The budget for this activity is more than $5 million.
Evaluation of the forest
resource. Activities include
the collection and analysis of forest resource statistics. In total,
just over $ 1 million has been allocated for this activity.
Improvement of wood
supply (production). This area
of activity includes research into forest seedlings, species genetics,
pest control and chemical insecticides. Approximately $14 million has
been budgeted for this activity.
The forest sector also has
three cooperative research laboratories involved in very specific areas
and funded in part by member firms. They are: the Forest Engineering Research
Institute of Canada (FERIC), Forintek, and the Pulp and Paper Research
Institute of Canada (Paprican).
FERIC was established following
the merger in the early 1970s of part of the Canadian Forestry Service
and Papricans forestry division. Funded equally by the government
and forest firms, FERIC works exclusively in the field of harvesting and
silviculture. Its R&D activities are focused primarily on development
and are aimed at improving the efficiency of harvesting operations and
minimizing the cost of the wood used by the manufacturing sector. FERIC
conducts research into the following areas: forest yield, road design
and construction, harvesting, secondary transportation, silviculture operations
and engineering design.(15)
Forintek was established
following the merger and privatization of two government laboratories
in 1979. It is funded by Canadian wood-product firms, the federal government
and the governments of British Columbia, Alberta, Manitoba, Quebec, New
Brunswick and Nova Scotia. However, it relies more on government than
on the private sector for its funding. Forintek, which operates laboratories
in Vancouver and Ottawa, is concerned with wood-processing technology
and with wood products. It is involved mainly in sawmill processing, construction
systems, composite panels and laminated veneers, processed products, secondary
processing and identification of properties of wood.(16)
Paprican, on the other hand,
is largely funded through the annual contributions of pulp and paper companies.
This research institute concentrates mainly on projects associated with
pulp and paper production. While some of its activities focus on basic
R&D and applied research of a pre-commercial nature, most of its efforts
are directed to applied research and achieving improvement at all levels:
improved productivity, improved procedures, development of new products,
energy savings and environmental protection. Papricans activities
have expanded considerably in recent decades.(17)
R&D
FUNDING AND PERFORMANCE IN FORESTRY
A breakdown of total R&D
contributions in the forestry sector in 1988, showing the expenditures
of both the funding sources and the performers, shows the R&D expenditures
totalled nearly $351 million in 1988 (see Table 3). Industry was
the main funding source, contributing $166 million, or 47% of the overall
amount. The federal government also contributed to funding forestry R&D,
providing approximately $106 million, or 30% of all R&D amounts. Provincial
governments, for their part, provided some $44 million, or 12% of total
expenditures in this field. Universities committed a total of $7 million,
or 2% of overall R&D funding in forestry.
Table 3
Total R&D Expenditures, 1988
(in millions of dollars)
|
Funding
|
Performers
|
Federal
government
Provincial governments
Universities
Industry
Research institutes
Others
Total |
105.7
43.8
7.0
166.0
-
28.1
350.6
|
59.4
30.2
29.0
187.7
44.3
-
350.6
|
Source: Forestry Canada,
The State of Forestry in Canada: 1990 Report to Parliament, 1990,
p. 64.
The forest industry was
the leading R&D performer in 1988, accounting for 54% of all research
activities carried out in the country. The federal and provincial governments
accounted for 17% and 9% of R&D, respectively. Cooperative research
institutes carried out 13% of activities in this field, while universities
accounted for 8%.
Table 4 provides a
breakdown of the various sources of funding for R&D carried out by
industry and by research institutes in 1988. Performers funded nearly
73% of their own R&D expenditures. The second-largest contributor
of funds was the federal government, with 11% of the overall total. Industry
also accounted for the largest share of funding of R&D carried out
by the three cooperative research institutes, while the federal government
funded 22% of R&D activities conducted by research institutes.
Table 4
R&D in Forestry Performed by the Industry
and by Cooperative Research Laboratories, 1988
(in millions of dollars)
Sources
of Funds |
Performers
|
Industry
|
Research
Institutes
|
Federal
government
Provincial governments
Industry
Others
Total |
21.3
5.6
136.3
24.5
187.7
|
9.7
3.5
28.7
2.4
44.3
|
Source: Forestry Canada,
The State of Forestry in Canada: 1990 Report to Parliament, 1990,
p. 64.
THE
TECHNOLOGICAL EVOLUTION OF THE FOREST INDUSTRY
R&D activities in forestry
have undoubtedly contributed to the technological development of the Canadian
industry. For example, new procedures in the lumber and plywood sector
have led to expanded production options and increased manpower productivity.
Other R&D activities in this area have put new wood products on the
Canadian market, in particular, a broad range of plywood products.
Similarly, noteworthy advances
have been made in the paper and associated products sector, particularly
with respect to bleaching techniques, pulp production and paper processing.
One of the biggest technological changes in this sector was the improvement
of the paper machine through computerization, and use of sensors and activating
devices. These new techniques increased the speed of the machine and enhanced
fibre utilization.
Canada has, therefore, participated
in the technological development of the forestry industry. A few decades
ago, it was even one of the leaders in such fields as pulp bleaching and
paper manufacturing. The pace of technological change in the forest industry
has been stepped up virtually everywhere in the world, however and, unfortunately,
fewer and fewer Canadian forestry companies compete on the cutting edge
of technological change. Today, countries such as Finland, Germany, Sweden
and the United States enjoy a comparative advantage in terms of forest
technology. Canada appears to have neglected the investment in technology
needed to develop and maintain this sector. In this respect, international
comparisons speak volumes.
For example,(18)
Canada devoted about 0.85% of its total sales of forest products to forest
research in 1985. By comparison, the proportion for Sweden was 1.75%.
In looking at the industrys record, we can see that, in 1988, the
Canadian industry invested 0.34% of the total value of forest product
sales, or approximately half as much as Sweden.(19)
Even small countries such as Switzerland and the Netherlands spend more
than Canada, comparatively speaking, on forestry R&D. Scandinavians
in particular have enjoyed some measure of success in the area of applied
research. For example, they have practically taken the lead in the international
market in the design and production of wood-processing equipment. Furthermore,
Sweden and Finland have research laboratories that are similar to the
cooperative research institutes in Canada but conduct twice as much research.
Yet the forest industry in these countries is half the size of the Canadian
industry.(20) Moreover,
virtually all of the paper mills in Sweden, Finland, Germany and Japan
have their own internal research facilities. In Canada, on the other hand,
only one pulp and paper company, MacMillan Bloedel, operates its own research
laboratory. According to Mardon, the research laboratory operating budget
of the four largest companies in Japan is equivalent to that of Paprican.(21)
To a certain extent, the
declining competitiveness of the Canadian forest industry can be attributed
to the low levels of research being carried out by cooperative research
laboratories and business. Analysts suggest that this poor showing is
caused by a number of factors, notably the behaviour of business leaders,
the lack of technological expertise, low manpower levels in the R&D
field, the presence of foreign businesses, the lack of technology transfer
mechanisms, and finally, insufficient government incentives.
Some feel that business
leaders have always given only secondary consideration to technology issues.
They believe Canadian firms have placed greater emphasis on minimizing
costs than on maximizing the value of the products they make. Canadian
firms also apparently report a much higher dividend/profit ratio than
American companies, thus substantially restricting the re-investment of
profits in the modernization of infrastructures, R&D and technological
innovation.(22)
Others note that although
Canadian firms may benefit from new technologies, in particular foreign
technologies, many of them lack the required technical expertise; some
are unaware of technological advances made abroad while others are incapable
of adopting or adapting these technologies.
This lack of know-how may
be explained in part by the shortage of specialized workers capable of
understanding this technology. Similarly, there is a correlation between
the level of R&D and the human resources assigned to it. Compared
to other countries, Canada employs few workers in the field of R&D.
For example, in 1985, the U.S. firm Weyerhauser employed approximately
500 R&D professionals at its Tacoma facilities, or about twice the
total number of R&D professionals employed by all Canadian firms.(23)
Some analysts also maintain
that inadequate funding of domestic R&D can be explained in part by
foreign ownership.(24) For
example, it has been argued that the majority of U.S. forest product companies
based in Canada have centralized their R&D investments in the United
States.
The lack of effective technology
transfer mechanisms is another reason why Canada is lagging behind its
main competitors in terms of adopting innovative techniques. This deficiency
limits exchanges between the users and the creators of new technologies.
It would appear that companies do not have the information they need.
Lastly, some are critical
of government policy with respect to innovation, claiming it does not
sufficiently encourage R&D. Others, however, contend that government
funding of research itself is adequate, but that more could be done to
help companies with the development and marketing of prototypes, a stage
of the innovation process that frequently requires an enormous investment.
Still others believe that
the recently announced environmental regulations place industry at a disadvantage
because governments have not proposed parallel measures to offset the
effects of these policies. Supporters of the new environmental policies
respond, however, that the introduction of these regulations will enable
industries to remain competitive on world markets.(25)
CONCLUSION
The Canadian forest industry
is obviously suffering the worst crisis in its history. Many analysts
are examining the situation closely, searching for the causes of the forest
industrys woes. The majority, including industry representatives,
blame the problems essentially on the economy, while others see them as
more structural in nature, though certainly compounded by the recession
of the early 1990s.
Clearly, cyclical economic
factors have a great deal to do with the difficulties plaguing the industry.
The value of the Canadian dollar, interest rates that remain higher than
those in the U.S. and manpower and transportation costs affect the competitive
position of Canadian companies, whose raw materials and products must
be shipped over great distances, thereby incurring high fuel costs. Even
electricity, cheap and abundant not so very long ago, is now a contributing
factor to the declining competitiveness of the Canadian forest industry.
Yet, though the economic
factors adversely affecting this industry are cyclical, structural factors
must also be considered. Relying primarily on its comparative advantages,
which have continued to be eroded, and on a policy of the lowest possible
price, the Canadian forest industry has, in the opinion of many observers,
invested too little in equipment modernization, in R&D and in more
specialized manpower training. As the industry grapples with excessive
production costs, the competitive gap between the Canadian industry and
its rivals continues to widen.
The industry has, nevertheless,
invested relatively substantial sums in plant modernization, particularly
in the pulp and paper sector, For example, according to the Canadian Pulp
and Paper Association (CPPA), a total of $25 billion has been invested
in modernization and expansion activities since 1985, resulting in the
installation of 26 new paper machines and in the construction of six new
pulp mills. Specifically, a total of $4 billion was invested in modernization
efforts in 1989, a further $3.2 billion in 1990 and $1.3 billion in 1991.
The CPPA predicts investments will be $1.27 billion in 1992, $1 billion
in 1993 and $695 million in 1994. Economist Kevin McElhatton of the CPPA
attributes this projected decline to a drop in company revenues and to
the fact that firms have had to allocate much more money to environmental
protection.(26)
Be that as it may, the blame
cannot be placed solely on the Canadian forest industry. Shortcomings
plague the entire R&D sector in Canada. There is much ground to be
made up in this area and, in the case of the pulp and paper industry,
time is running out. It is estimated that in five years time it
will be too late to save the industry which, only recently, provided,
directly and indirectly, such a large number of jobs across Canada.(27)
Nevertheless, the prospects
for the technological development of the forest industry are enormous.
New technologies could lead to cost reductions, energy savings, the development
of better equipment and the creation of high value-added products, while
reducing the pressure on the forest resource. To achieve this objective,
it is essential that Canadian firms step up their R&D efforts, if
they wish to be productive and competitive. However, meeting the challenge
of new technologies will require a tremendous input of capital.
SELECTED
BIBLIOGRAPHY
Canadian Press. "Un
rapport sur lindustrie forestière prédit des fusions, dautres
fermetures et une réorientation." La Presse, Montreal, 14
January 1991, p. C-8.
Canadian Press. "Pulp
and Paper Industry: Canadian Cuts in R&D Threaten Competitiveness,
Says Swedish Expert." The Ottawa Citizen, 31 January 1992,
p. C-7.
FERIC. 1990 Work Program,
p. 61.
Forestry Canada. Forestry
Facts. May 1990.
Forestry Canada. Selected
Forestry Statistics, Canada, 1990. Ottawa, December 1990, p. 221.
Forestry Canada. Research
Activities of Forestry Canada, 1990-1991. Ottawa, 1991.
Forestry Canada. The
State of Forestry in Canada: 1990 Report to Parliament. Ottawa, 1991,
80 p.
Forintek, Progress and
Achievements, 1990-1991, p. 24.
Government of Canada. "New
Federal Regulations to Control Paper Mill Pollution." Press Release
PR-HQ-091-451, Ottawa, 4 December 1991.
Haliechuk, Rick. "Axe
to Fall in Forest Industry?" Toronto Star, 21 December 1991,
p. C-1.
Hayter, Roger. Technology
and the Canadian Forest Product Industries. Science Council of Canada,
Background Study 54, January 1988, p. 138.
House of Commons Standing
Committee on Forestry and Fisheries. Forests of Canada: The Federal
Role. Ottawa, November 1990, p. 171.
Lavoie, Gilles. "Les
causes du déclin de notre industrie papetière remontent aux années 1970."
Les Affaires, Montreal, 21 December 1991.
"Le Fonds FTQ accepte
daider les 1 500 employés de PFCP a Trois-Rivières à évaluer une
possible relance de lusine." Le Soleil (Quebec City),
11 January 1992, p. B-4.
Le Point.
Société Radio-Canada, 16 December 1991.
Milroy, Rollin, "Mardon
Speaks Out on R&D Crisis." Pulp & Paper Canada Magazine,
St-Laurent, PQ, 30 November 1991.
Morin, Jean-Guy. "Lindustrie
des pâtes et papiers demande le gel des salaires à ses employés syndiqués."
Le Journal de Montréal, 15 January 1992, p. 31.
Paprican. Annual Report,
1988, p. 36.
"Pâtes et papiers:
pas damélioration en vue avant 1993." La Presse (Montreal),
11 January 1992, p. C-2.
Statistics Canada. Canadian
Forestry Statistics. 1988.
Turcotte, Claude. "Pas
de profits en vue cette année pour les pâtes et papiers." Le Devoir
(Montreal), 24 January 1992, p. A-6.
(1)
Statistics Canada, Canadian Forestry Statistics, 1988.
(2)
"Le Fonds FTQ accepte daider les 1 500 employés du PFCP à Trois-Rivières
à évaluer une possible relance de lusine," Le Soleil
(Quebec City), 11 January 1992, p. B-4.
(3)
Statistics Canada, Cansim Division.
(4)
Claude Turcotte, "Pas de profits en vue cette année pour les pâtes
et papiers," Le Devoir (Montreal), 11 January 1992, p. A-6.
(5)
"Pâtes et papiers: pas damélioration en vue avant 1993,"
La Presse (Montreal), 11 January 1992, p. C-2.
(6)
R. Haliechuk, "Axe to Fall in Forest Industry?" Toronto Star,
21 December 1991, p. C-1.
(7)
According to estimates provided by Forestry Canada on 31 January
1992.
(8)
Forestry Canada, The State of Forestry in Canada, 1990 Report to Parliament,
Ottawa, April 1991, p. 9.
(9)
Ibid., p. 45.
(10)
Jean-Guy Morin, "Lindustrie des pâtes et papiers demande le
gel des salaires à ses employés syndiqués," Le Journal de Montréal,
15 January 1992, p. 31.
(11)
The State of Forestry in Canada (1991), p. 25 and 59.
(12)
Gilles Lavoie, "Les causes du déclin de notre industrie papetière
remontent aux années 1970," Les Affaires, Montreal, 21 December
1991.
(13)
Canadian Press, "Un rapport sur lindustrie forestière prédit
des fusions, dautres fermetures et une réorientation," La
Presse (Montreal), 14 January 1992, p. C-8.
(14)
Forestry Canada, Research Activities of Forestry Canada, 1990-1991,
Ottawa, 1991.
(15)
FERIC, 1990 Work Program, p. 15-64.
(16)
Forintek, Progress and Achievement, 1990-1991.
(17)
Paprican, 1988 Annual Report, p. 18-28.
(18)
Standing Committee on Forestry and Fisheries, Forests of Canada: The
Federal Role, November 1990, p. 85.
(19)
Canadian Press, "Pulp and Paper Industry: Canadian Cuts in R&D
Threaten Competitiveness, Says Swedish Expert," The Ottawa Citizen,
31 January 1992, p. C-7.
(20)
Rollin Milroy, "Mardon Speaks Out on R&D Crisis," Pulp
& Paper Canada Magazine, St-Laurent, PQ, 30 November 1991.
(21)
Ibid.
(22)
Le Point, Société Radio-Canada, 16 December 1991.
(23)
Roger Hayter, Technology and the Canadian Forest Product Industries:
A Policy Perspective, Science Council of Canada, Background Study
54, January 1988, p. 82.
(24)
Ibid., p. 79.
(25)
Government of Canada, "New Federal Regulations to Control Paper Mill
Pollution," Press Release PR-HQ-091-45, Ottawa, 4 December 1991,
p. 2.
(26)
Claude Turcotte, "Pas de profits en vue cette année pour les pâtes
et papiers," Le Devoir (Montreal), 24 January 1992, p. A-6.
(27)
Rollin Milroy, "Mardon Speaks Out on R&D Crisis," Pulp
and Paper Canada Magazine, St-Laurent, PQ, 30 November 1991.
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